Electrical Leak Detection

Electrical Leak Detection uses high voltage to find minute holes and defects within polymer materials by allowing the high voltage to find the best path to ground. As high voltage is applied to a part, typically for a single second it will either jump through the part using micron sized holes, or it will have a high resistance and not give a spike in power.

These systems can test multiple parts simultaneously in large arrays and at high speed which gives many users 100% inspection rates of their components and full confidence that products shipped are safe from leaks which could allow liquid product to escape or sealed products to spoil from air entering.

Moulded Component Testing

Electrical leak detection using LeakTEC works on the principal of applying high voltage to a component and determining whether a circuit is made because it’s passed through a hole, or whether the circuit is not made, because the part is complete without defects. Because the test uses high voltage, it works best on plastic parts and usually due to geometry and manufacturing techniques, injection moulded parts tend to be best suited.

Non-Destructive Testing

A tested good part will simply pass and move on, as the test is noncontact, the part can be used and continue into production. A failed part will be flagged to the machine, which will then dispose of the part in the predetermined way.

A lab corona treater
Cartoon of electrical leak detection process

Inline, Automated Testing

Available for single part testing, the really fantastic systems measure many parts at once and often direct out of the mould machine. Robot demoulded components, while already held and within cycle time of the machine can be presented to a Tantec LeakTEC and checked in a fraction of a second. For many parts, this might take a few seconds. Other inline methods include rail and linear guide systems which can work at very high speeds, over 100m/min line speeds are not uncommon.

High Speed 100% Inspection

Testing can occur in a fraction of a second, which is useful for measuring multi cavity rows of components direct from a mould tool, and is also highly effective for measuring inline such as caps or closures travelling along a line. Depending on the set up, individual parts, rows or arrays can be tested at once. Many will have a simple machine that can test a single array and losing a shot of 6 parts is acceptable – if one fails, all are considered failed. Others will test every single part, which makes the system more complex and costly, but at the price of having exact traceability at keeping scrap to absolute minimum.

Corona treatment on needle hubs is a common application

You Are Currently Looking At Solutions, Redirect To Equipment?