Plasma Cleaning

Plasma Cleaning is a powerful, final step in cleaning. It is not used for removing bulk contamination, but for that final, super clean to leave a perfect surface.

Many materials will have a very thin, invisible layer of grease and contamination. This might be handling and finger print grease, it could be release agent or processing fluids, or a wide range of other contaminants that although in very fine amounts, prohibit a paint, print or adhesive from bonding directly to the material surface.

Instead of allowing the liquid to achieve a close and strong bond direct to the material, there will be a greasy intermediate layer, not bonded well to the material itself and unlikely to bond well to the coating, adhesive or print you’re applying on top.

Plasma cleaning metals is a powerful method of preparing metals for processing.

Metals, Glass And Ceramics

Surface energy is a key way we measure the surface cleanliness of a material and metal, glass and ceramics often have very high surface energy; often hundreds or in to the thousands. This means that contamination becomes strongly bonded and the true material surface is rarely exposed for long. Cleaning this microfine layer of debris from the surface exposes the bare material which is often perfect for adhesion and allows for an intimate and strong bond to occur.

Polymers and Resins

Plasma activation is usually considered the key stage for polymers and resins, however, activating the material surface cannot take place without an initial clean. Removing handling contaminants or additives that have bloomed to the product surface is key to enabling plasma and corona treatment to perform at their best. Cleaning happens automatically as the first stage of treatment on these materials.

Raw material coloured polymer pellets

Composites

Contamination on composites can come from a number of places usually due to the level of handling required. Abrading, or chemically cleaning a part can be tricky, especially for thinner technical composites. Plasma is a non-contact treatment that does not change any dimensional or physical properties, which makes it invaluable in many applications.

Cleaning, Etching And Treatment

Is a material being treated, cleaned or etched? In a way, all of these are happening at once. On materials like polymers, cleaning occurs, followed by treatment because the material accepts treatment well. A glass on the other hand will only receive cleaning as the substrate is hard, strong and doesn’t react in the same way. A composite or resin structure will be cleaned, treated and etched more readily to give it the finish needed. All of these terms will improve surface energy and performance and it can be difficult to say exactly which has taken place. All of them are useful!

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